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STATIONARY ASPHALT PLANT

80-320 tph

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Power Asfalt produces stationary asphalt plants with capacities of 80-320 ton/hour.

  • European quality production
  • Designs suitable for small, medium and large scale road projects according to the customer's needs
  • Fast installation opportunity with its modular structure
  • Eco-friendly filter system and long-lasting metaaramid bags
  • Fuel-saving burner and dryer
  • Long-lasting wear parts
  • Fast spare parts supply as a result of production with global components
  • 7/24 service and remote connection support
  • Additives (modified bitumen plant, fiber additive plant, etc.) and recycling unit can be added easily.

Asphalt Plant Equipment Features

COLD AGGREGATE BIN

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Bins can be selected in the range of 8-25 m³ according to the customer's request. Each bin has a grid to prevent aggregates with a large diameter from being included in the system. Dosing conveyors are frequency controlled. Aggregate feeding is done according to the recipe entered into the software. A vibromotor is used in order to prevent the fine aggregate from getting stuck in the bin. It can also be produced in 4-5-6 fractions according to the customer's request.

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Dryers of Power Asphalt are extremely efficient. Robust, compact and energy-efficient designs minimize maintenance requirements and reduce fuel consumption. Italian production burner is used. It offers the possibility of working with gas, diesel or heavy oil. Body and inner blade materials are resistant to heat and abrasion. Rings are manufactured as one piece (without welding) from special forged steel. Ring and roller surfaces are hardened, providing long-lasting use.

 

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Elevator buckets have high heat and abrasion resistance. Special forged steel chains are used in elevators. They have a completely sealed body. Design for easy assemble has being provided. Back-locked gearboxes are used as a precaution against power cuts. The soft starter system is also used as a precaution against lifting at the first or on load.

 

stationary-asphalt-plant-screenPower asphalt plant vibrating screens sift hot aggregate in an extremely efficient way. It is environment friendly due to dust-proof body structure. Screens are offered in a wide range of options with 4-5-6 fractional designs. Due to design it is easy to maintain.

For more information, you can review our Asphalt Plant  Vibrating Screen  article.

 

mıxer-asphalt-plantPower asphalt twin shaft mixers provide homogeneous asphalt mixture in a short time. Gearboxes are mounted to work synchronously and are suitable for heavy-duty conditions. Mixer castings are manufactured in a way that is resistant to wear and heat, and can be easily changed. 

For more information, you can review our Asphalt Plant  Mıxer  article.

Aggregate, filler and bitumen scales are designed for precise weighing. Delicate weighing is carried out according to the required recipe in the software. Bitumen scale is equipped with electrical resistances against cooling and insulated against heat losses. Filler scale works with vibromotor against clogging. Filler and bitumen outlet flaps are made of heat resistant material. Aggregate scale has double cover and is designed to quick discharge.

For more information, you can review our Asphalt Plant  Weighing Unit  article.

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The airflow has been optimized through a highly technical analysis. Modern technology of the bag house with reverse air flow offers up to 3 times bag life compared to jet pulse system, as well as low energy consumption. Metaaramid filter bags are resistant to high temperatures and have a long wear life. The driver-controlled fan system provides lower energy consumption and easier use. The bag house body with a pre-separator reduces the filter load by 50%. The isolation system minimizes temperature losses and prevents sudden cooling, preventing blockages and oxidation in the bag house.

More information, you can review our Asphalt Plant  Dust Filter article.

  • It enables the use of mineral filler kept in the filter or externally supplied filler together in the asphalt plant.
  • It ensures that unsuitable or excess filler kept in the filter go to the waste dust tank.
  • In this system, a small mixer is used to discharge the filler to the outside (to trucks).
  • In this way, dusting is eliminated and the environment gets rid of negative effects.
  • You can have detailed information by reviewing our article ‘’Asphalt Plant Filler System’’.

 

The PowerControl scada program allows the asphalt plant to be used automatically, semi-automatically or manually. It has the feature of reporting and saving historical reports. In case of malfunction, it gives information about the cause of the errors. It offers unlimited number of recipes and customer saving options. In addition, Turkish, English, French, Russian, Arabic language options are available. Due to the use of the global components, it is easy to supply parts in every country. The remote access feature provides the opportunity to identify and solve malfunctions 24/7, from anywhere with the help internet connection.

Stationary Asphalt Plant Photos

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Stationary Asphalt Plant Video

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BATCH TYPE ASPHALT PLANT

Batch type asphalt plants; although it can have different capacities and specifications, it can produce asphalt by making a batch mixture in 40-50 seconds. As it also has a screen system and weighing system, high quality asphalt mixture can be obtained according to the desired recipe. Batch-type asphalt plant units with these qualities are divided into two. These are stationary and mobile asphalt plants.

How does the Batch Type asphalt plant work?

Asphalt plant produces hot mix asphalt by mixing various sizes of aggregate, filler and bitumen. Asphalt plant; cold aggregate feeding unit, conveyor belt, dryer, burner, filter, aggregate elevator, filler elevator, vibrating screen, sub-screen hot aggregate storage silo, aggregate, bitumen and filler weighing scale, asphalt plant mixer, product silo, hot oil boiler, bitumen tanks and automation system.

In batch type asphalt plants, the products unloaded into the cold aggregate bins come to the dryer with the help of conveyor belts. Aggregates, which are dehumidified and heated with the burner, are sent to the screen with the elevator. The vibrating screen is held by the aggregate and filter separated according to their size, and the mineral filler sent to the filler scale are mixed in the mixer in accordance with the recipe. After 45 -50 seconds of mixing, hot asphalt is obtained and loaded onto trucks to be used in road construction.

You can contact us for your requests about information and prices about batch type (stationary type) asphalt plants. Our sales representatives will contact you as soon as possible.

GET IN TOUCH

Telephone: +90 (312) 394 19 90
Email: info@powerasphalt.com

Adress
1341.Cad. No:71 İvedik OSB, 06768, ANKARA, TR

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